If you want better direct-heat searing from your pellet cooker, the right flame broiler plate makes a big difference. It helps control how much heat reaches the grate while improving flexibility for everyday grilling.
Below, we focus on fit, materials, and control features so you can choose a replacement or upgrade that matches your Pit Boss setup and cooking style.
Best 10 Pellet Grill Flame Broiler Plate Picks for 2026
Restoration Pick
Pit Boss 820/850 Flame Broiler Kit
- Replaces both bottom plate and slide cover
- Stainless steel build for durability
- Improves flame control and heat distribution
Best For: Compatible Pit Boss 820/850 owners needing a full broiler plate replacement
Upgrade Pick
Pit Boss Flame Broiler Adjusting Bar Mod
- Adds external control to non-rod Pit Boss grills
- Includes all parts plus hole saw for DIY install
- Tool-free removal helps with cleaning
Best For: Pit Boss grills that need an added sear-plate control handle
Best Fit Replacement
Pit Boss PB1230 Flame Broiler Kit
- Fits select PB1230, PB1100, PB600PS1, PB500SP, and PB550G grills
- Includes slide cover and bottom plate
- Heavy-duty steel with no-tools installation
Best For: Compatible PB1230-family and related Pit Boss combo grills
Direct Replacement
Pit Boss 820/850 Flame Broiler Lever
- Exact 16-inch rod for compatible 820/850 grills
- Restores direct flame and slide-plate control
- Heavy-duty steel with direct installation
Best For: Pit Boss 820/850 owners replacing a damaged or missing control lever
700 Series Direct-Fit Kit
Pit Boss 700 Series Flame Broiler
- Includes main plate and slider
- Fits listed Pit Boss 700 Series models
- Cold-rolled steel, tool-free install
Best For: Owners replacing a compatible Pit Boss 700 Series flame broiler plate
820 Series Replacement Set
Pit Boss 820 Flame Broiler Kit
- Two-piece set with slider and plate
- Fits multiple Pit Boss 820 models
- Heavy-duty steel, no-tools install
Best For: Shoppers restoring a compatible Pit Boss 820 Series grill
340/440 Series Fit Kit
Pit Boss 340/440 Flame Broiler
- Main plate and slider included
- Fits PB340, PB440, Tailgater, Ranch Hand
- Cold-rolled steel, tool-free install
Best For: Owners of supported Pit Boss 340/440 Series pellet grills
Heavy-Duty Replacement Choice
Pit Boss 820 Flame Broiler Kit
- Complete kit with main plate and slide cover
- Heavy-duty steel for heat and corrosion resistance
- Tool-free installation in minutes
Best For: Pit Boss 820 owners needing a full replacement kit
Compact Compatibility Pick
Pit Boss 340/440 Flame Broiler Kit
- Fits Pit Boss 340 and 440 series models
- Includes main plate 76145 and slide cover 76146
- Heavy-duty steel with easy, tool-free install
Best For: Owners of Pit Boss 340/440 grills needing a direct-fit replacement
Large-Capacity Upgrade Pick
Pit Boss Pro Series Flame Broiler Kit
- Fits Pit Boss Pro Series 1000, 1100, 1150, and 1600 grills
- Includes slide cover and bottom plate
- Sliding design helps manage oil and cleanup
Best For: Owners of larger Pit Boss Pro Series grills needing a full kit
Restoration Pick – Pit Boss 820/850 Flame Broiler Kit
If you need a pellet grill flame broiler plate replacement for a Pit Boss 820 or 850 series cooker, this kit is a straightforward way to restore direct-flame searing and improve heat control. It replaces both the bottom plate and slide cover with stainless steel parts made for the 800 series layout.
Best For: Owners of compatible Pit Boss 820/850 series grills who want a replacement flame broiler kit instead of buying a new smoker.
Pros:
- Includes both the bottom plate and slide cover replacement parts.
- Heavy-duty stainless steel construction for long-lasting use.
- Designed to improve flame control and reduce hot spots.
- Fits a wide range of Pit Boss 820/850 models with the correct lever layout.
Cons:
- Does not include the flame broiler lever.
- Installation may require a screwdriver to secure the lever bucket.
- Only suitable for matching Pit Boss 800 series dimensions.
This is a practical replacement if your original flame broiler parts are worn or damaged and you want to bring searing performance back without replacing the whole grill.
Upgrade Pick – Pit Boss Flame Broiler Adjusting Bar Mod
This pellet grill flame broiler plate upgrade is really about adding control where a factory rod is missing. It gives compatible Pit Boss non-control-rod models a complete adjuster-bar setup, making it easier to move the sear plate without lifting the grates.
Best For: Pit Boss owners with non-rod models who want to add an external flame broiler control system.
Pros:
- Complete kit includes handle, control rod, grommet, collars, tube, screws, wing nut, and hole saw.
- Lets you drill one hole and add flame broiler control without replacing the slide cover.
- Wing nut design allows tool-free removal of the mounting tube for cleaning.
- Built from high-temperature-resistant stainless steel for durability.
Cons:
- Requires drilling one hole in the grill wall.
- Only works on compatible Pit Boss grills without factory control rods.
- Installation is DIY and depends on following the guide carefully.
If your grill has the right slide-plate setup but lacks a usable handle, this mod is a cost-effective way to restore practical sear-plate control.
Best Fit Replacement – Pit Boss PB1230 Flame Broiler Kit
For owners looking for a pellet grill flame broiler plate replacement on select PB1230-family grills, this kit offers a direct swap for the slide cover and bottom kit. It is made for compatible Pit Boss smokers and combo grills where the original broiler structure matches the listed dimensions and shape.
Best For: Owners of compatible PB1230, PB1100, PB600PS1, PB500SP, or PB550G models who want a steel replacement kit.
Pros:
- Designed for several compatible Pit Boss pellet smoker and combo grill models.
- Includes both the slide cover and bottom plate replacement pieces.
- Heavy-duty steel construction supports heat, corrosion, and wear resistance.
- No tools required for installation.
Cons:
- Users must compare original part shape and dimensions before ordering.
- Compatibility is limited to grills using this specific flame broiler structure.
- Not intended as a universal replacement part.
This is a solid match-oriented replacement if your existing parts are worn and your grill uses the PB1230-style flame broiler setup.
Direct Replacement – Pit Boss 820/850 Flame Broiler Lever
If the issue is the control rod rather than the plate itself, this pellet grill flame broiler plate lever replacement restores the link between the exterior handle and the internal slide plate. It is sized for Pit Boss 820 and 850 series grills that use the 16-inch long slide plate system.
Best For: Owners of compatible Pit Boss 820/850 series grills needing a replacement adjuster bar or control lever.
Pros:
- Exact 16-inch replacement for compatible 820/850 series models.
- Restores direct flame control and slide-plate movement.
- Heavy-duty steel construction resists bending and deformation.
- Installs directly without modification on matching grills.
Cons:
- Only fits grills using the long rod configuration.
- Does not include the flame broiler plate itself.
- Compatibility depends on matching the original system dimensions.
This is the right kind of replacement when the lever is bent, missing, or no longer sliding smoothly but the rest of the broiler assembly is still usable.
700 Series Direct-Fit Kit – Pit Boss 700 Series Flame Broiler
If you need a pellet grill flame broiler plate for a Pit Boss 700 Series model, this Stanbroil kit is built as a direct replacement with both the main plate and slider included. It’s aimed at restoring temperature control, improving grease management, and giving you the option to cook with direct flame, indirect flame, or both.
Best For: Pit Boss 700 Series owners who want a replacement kit that matches the listed dimensions and supports flexible flame control.
Pros:
- Includes both the flame broiler main plate and slide cover.
- Designed to fit Pit Boss 700 Series grills, including PB700FB, PB700SC, PB700S, and Rancher models.
- Made from cold-rolled steel for heat resistance and durability.
- Tool-free installation makes replacement quick and simple.
Cons:
- Only suitable for grills that match the listed 700 Series dimensions and models.
- Heavier replacement part at 15.6 pounds.
This is a practical replacement if your original flame broiler parts are worn and you want a straightforward swap that keeps the grill’s searing and grease-handling features intact.
820 Series Replacement Set – Pit Boss 820 Flame Broiler Kit
This pellet grill flame broiler plate replacement is sized for Pit Boss 820 Series grills and comes as a two-piece set with the slide cover and bottom plate. It’s a solid choice if you want to restore flame control and heat distribution without replacing the smoker.
Best For: Pit Boss 820 Series owners who want a like-for-like replacement kit for compatible grill models.
Pros:
- Includes both the flame broiler main plate and slider cover.
- Compatible with several Pit Boss 820 models, including PB820D and PB820PS1.
- Heavy-duty steel construction supports long-term use.
- No-tools installation keeps setup simple.
Cons:
- Compatibility is limited to specific 820 Series and listed ASMOKE models.
- Replacement dimensions should be checked carefully before ordering.
For owners of supported grills, this is a straightforward way to bring back searing performance and proper flame broiler function at a lower cost than buying a new unit.
340/440 Series Fit Kit – Pit Boss 340/440 Flame Broiler
If you’re shopping for a pellet grill flame broiler plate for a Pit Boss 340 or 440 Series grill, this Stanbroil kit offers the main plate and slider in the listed sizes. It’s designed to bring back direct-flame grilling, indirect cooking flexibility, and cleaner grease routing to the bucket.
Best For: Pit Boss 340/440 Series owners looking for a lightweight, direct replacement part with tool-free installation.
Pros:
- Includes both the flame broiler bottom and slide cover.
- Compatible with PB340, PB440D, Tailgater, and Ranch Hand models.
- Cold-rolled steel construction is built for heat resistance and durability.
- Tool-free installation makes replacement easy.
Cons:
- Only fits the listed 340/440 Series models and sizes.
- Does not add features beyond restoring the original flame broiler function.
This is a sensible pick if you want a replacement that matches the original setup and keeps the grill’s flame control and cleanup features working as intended.
Heavy-Duty Replacement Choice – Pit Boss 820 Flame Broiler Kit
If you need a pellet grill flame broiler plate replacement for a Pit Boss 820 Series grill, this kit is built to restore flame control and even heat distribution. It includes both the main plate and slide cover, so it’s aimed at owners who want a complete swap rather than a partial fix.
Best For: Pit Boss 820 Series owners replacing a worn flame broiler system with a complete, heavy-duty kit.
Pros:
- Fits multiple Pit Boss 820 models, including PB820D, PB820PS1, and PB820SC.
- Includes both the bottom main plate and slide cover for a full replacement.
- Made from heavy-duty steel for high-temperature resistance and durability.
- Tool-free installation can be completed in minutes.
Cons:
- Compatibility must be checked carefully before purchase.
- Designed for specific Pit Boss 820 Series models, not universal grills.
Overall, this is a practical replacement if your current broiler assembly is worn out and you want a straightforward upgrade with solid materials. The included warranty and easy install add convenience, but model matching is essential.
Compact Compatibility Pick – Pit Boss 340/440 Flame Broiler Kit
This pellet grill flame broiler plate kit is designed for Pit Boss 340 and 440 series grills, including Tailgater and Ranch Hand variants. It replaces both the main plate and slide cover, making it a focused option for owners who want the correct parts for flame control and easier cleanup.
Best For: Pit Boss 340/440 series owners looking for a direct-fit replacement for the flame broiler assembly.
Pros:
- Compatible with several Pit Boss 340/440 models, including PB340, PB440, and PB440TG.
- Includes both part 76145 main plate and 76146 slide cover.
- Heavy-duty, high-temperature steel construction resists corrosion.
- Tool-free installation and grease-collection design make maintenance easier.
Cons:
- You need to verify your exact grill model before buying.
- Best suited to the specified Pit Boss series rather than broader use.
For owners who want a matched replacement set, this kit keeps the buying decision simple and practical. Its main strength is model-specific fit, so it makes the most sense when you already know your grill is in the supported 340/440 family.
Large-Capacity Upgrade Pick – Pit Boss Pro Series Flame Broiler Kit
For larger grills, this pellet grill flame broiler plate kit is built for Pit Boss Pro Series 1000, 1100, 1150, and 1600 models. It includes both the slide cover and bottom plate, with a sliding design meant to move oil aside and help keep the cooking area cleaner during grilling and roasting.
Best For: Owners of larger Pit Boss Pro Series grills who want a full replacement flame broiler kit.
Pros:
- Compatible with a wide range of Pit Boss Pro Series models, including 1000, 1100, 1150, and 1600.
- High-strength thick steel plates are built for heat resistance and durability.
- Sliding function helps direct oil away and adjust the cooking area.
- Installation is simple and does not require special tools.
Cons:
- Model and size verification is important before ordering.
- Cleaning still requires soaking and drying after use.
This is a strong option if your grill is in one of the supported larger-format Pit Boss families and you want a complete replacement set. The design focuses on practical flame control and easier upkeep, which makes it a solid pick for regular outdoor cooks.
How We Picked the Best Pellet Grill Flame Broiler Plate
We prioritized exact model compatibility, solid construction, and practical slide control for better heat management. Because a Pellet Grill Flame Broiler Plate is often a replacement part, fit matters more than flashy extras. We also looked for options that support common Pit Boss series and include both the main plate and slider when needed.
Quick Comparison
Most buyers will choose between a direct replacement for an exact grill model and a broader-fit kit for a specific series. Exact-match parts are usually the safest choice for easy installation, while series-compatible kits can work well if your model is clearly listed. If you want more reliable searing, look for a design that opens smoothly and sits securely over the firepot area.
Key Buying Factors for Pellet Grill Flame Broiler Plate
Model Compatibility
Start with your grill’s exact model number, not just the brand. Even within the same Pit Boss series, plate dimensions, slider length, and mounting points can differ. A mismatch can affect sealing, heat distribution, and how well the broiler opens for direct flame.
Material and Thickness
Thicker steel generally holds up better to repeated high heat, especially if you sear often. Lighter parts may still work for occasional use, but they can warp sooner if exposed to frequent flare-up temperatures.
Adjustment Mechanism
A smooth slider or control lever is important if you plan to switch between indirect cooking and open-flame searing. Look for a part that moves easily without binding, but still closes tightly enough to support stable smoking temperatures.
Kit Contents
Some replacements include only the slide cover, while others add the bottom plate or adjusting bar. Buying a complete kit can simplify installation and reduce the chance of ordering missing components separately.
Who Should Buy Which Pellet Grill Flame Broiler Plate?
If you need a simple replacement for a worn part, choose the exact OEM-style match for your series and model. If your goal is improved searing and you use your pellet grill often, a sturdier full kit with a reliable slider is the better pick. For owners of older or heavily used grills, prioritize durability and a clean fit over universal claims, since the wrong flame broiler plate can cost you performance at both low and high heat.